Posts

Week 17

Department: UPCR – Final Inspection Company: Delphi TVS, Sriperumbudur Day 115 (Monday) Date: 13/04/2026 I continued learning activities related to the Nameplate Station. I observed the process of selecting and verifying nameplates according to pump models and understood the importance of accuracy in product identification and traceability. Day 116 (Tuesday) Date: 14/04/2026 Week Off. Day 117 (Wednesday) Date: 15/04/2026 I learned more about the identification numbers used on nameplates and how they are associated with different pump models. This helped me understand the importance of correct nameplate selection in the manufacturing process. Day 118 (Thursday) Date: 16/04/2026 I observed the nameplate verification process and learned how operators ensure that the correct nameplate is attached to each pump before it moves to the next stage. This process helps prevent product mix-up and maintains customer-specific requirements. Day 119 (Friday) Date: 17/04/2026 I improved my understandin...

Week 16

Department: UPCR – Final Inspection Company: Delphi TVS, Sriperumbudur Day 108 (Monday) Date: 06/04/2026 During my free time while working in the Final Inspection station, I learned about the Nameplate Station with the guidance of a senior operator. I understood the purpose of the station and its role in ensuring that the correct nameplate is attached to each pump model before dispatch. Day 109 (Tuesday) Date: 07/04/2026 Week Off. Day 110 (Wednesday) Date: 08/04/2026 I learned how to perform visual inspection of the tappet body. I observed the inspection criteria used to identify defects and understood the importance of ensuring that the tappet body meets quality requirements before assembly and production use. Day 111 (Thursday) Date: 09/04/2026 I learned the names and functions of important tappet assembly components, including the Tappet Roller, Tappet Body, and Pin. This helped me improve my knowledge of pump components and understand their role in the overall pump assembly. Day 11...

Week 15

 Department: UPCR – Final Inspection Company: Delphi TVS, Sriperumbudur Day 101 (Monday) Date: 30/03/2026 I learned the importance of checking all gauges used in Final Inspection Station 1 before starting inspection activities. The gauges must be verified for proper condition and availability to ensure accurate inspection results. Day 102 (Tuesday) Date: 31/03/2026 Week Off. Day 103 (Wednesday) Date: 01/04/2026 After verifying the gauges, I performed visual inspection of pumps in Final Inspection Station 1. I checked labels, markings, caps, assembly conditions, and other quality checkpoints according to inspection standards. Day 104 (Thursday) Date: 02/04/2026 I worked with the inspection machine in Final Inspection Station 2 and observed how it automatically detects critical defects. The machine helps improve inspection accuracy and reduce human error. Day 105 (Friday) Date: 03/04/2026 I learned the importance of following the Standard Operating Procedure (SOP) while working in Fi...

Week 14

Department: UPCR – Final Inspection Company: Delphi TVS, Sriperumbudur Day 94 (Monday) Date: 23/03/2026 I learned about the 2D label inspection process. Similar to the 1D label check, the machine verifies that the 2D label is present, readable, and free from damage or printing defects. This inspection supports traceability, product identification, and compliance with customer requirements. I also revised all seven defect detection checks performed at Final Inspection Station 2 and understood their importance in preventing defective products from reaching customers. Day 95 (Tuesday) Date: 24/03/2026 I learned the Standard Operating Procedure (SOP) followed at Final Inspection Station 2. The SOP explains the inspection sequence, safety requirements, quality checkpoints, and actions to be taken during normal operation. Understanding the SOP helped me perform inspection activities in a standardized and systematic manner. Day 96 (Wednesday) Date: 25/03/2026 I learned how to operate the soft...

Week 13

Department: UPCR – Final Inspection Company: Delphi TVS, Sriperumbudur Day 87 (Monday) Date: 16/03/2026 I learned about the defect detection system used in Final Inspection Station 2. The system is capable of identifying multiple quality defects automatically before product dispatch. This helps improve inspection accuracy and prevents defective products from reaching customers. Day 88 (Tuesday) Date: 17/03/2026 I learned how the machine checks the 1D label condition. The system detects defects such as torn labels, erased printing, unclear information, or missing labels. This inspection is important to ensure proper product identification and traceability. Day 89 (Wednesday) Date: 18/03/2026 I learned how the machine verifies the presence of the double copper washer and IMV cap. The inspection system confirms that these components are properly assembled and present on the pump. Missing components can affect product quality and customer satisfaction. Day 90 (Thursday) Date: 19/03/2026 I ...

Week 12

Department: UPCR – Final Inspection Company: Delphi TVS, Sriperumbudur Day 80 (Monday) Date: 09/03/2026 During this week, a new Final Inspection Station 2 was implemented in the inspection area. I learned about the purpose of the new station and its role in improving inspection efficiency and product quality. The implementation helped distribute inspection activities more effectively and supported the quality control process. Day 81 (Tuesday) Date: 10/03/2026 I learned the inspection process followed at Final Inspection Station 2. The station is equipped with dedicated fixtures and inspection methods to verify critical quality requirements of fuel injection pumps. This helped me understand the importance of station-specific inspection controls. Day 82 (Wednesday) Date: 11/03/2026 I learned about the defect detection process used in Final Inspection Station 2. The station is designed to identify multiple defects before product dispatch. I observed how systematic inspection methods help ...

Week 11

Image
Department: UPCR – Final Inspection Company: Delphi TVS, Sriperumbudur Day 73 (Monday) Date: 02/03/2026 I learned about the Flush Pin Gauge used in Final Inspection. The gauge is used to verify whether pins and assembled components are positioned at the correct height level. I understood the importance of checking flush conditions to ensure proper assembly quality and prevent fitment issues. I also practiced using the gauge correctly and interpreting inspection results. Day 74 (Tuesday) Date: 03/03/2026 I learned the application of the Angle Position Gauge. This gauge is used to verify the angular alignment of critical components in the pump assembly. I understood how improper angular positioning can affect pump performance and quality. I also observed the correct method of placing and verifying the gauge during inspection. Day 75 (Wednesday) Date: 04/03/2026 I learned to use the M14 Thread GO Gauge and M14 Thread NO-GO Gauge. The GO Gauge confirms that the thread is manufa...